Powder Metallurgy Parts (Sintered Metal Parts)
Multi-level powdered metal components on iron, stainless and copper base. Major products include automobile and motorcycles parts, structure components, hand tool machine parts, food machine parts, office machine parts, sewing machine parts, farming machine and stainless parts, oil pumps parts, rotors, gears, oil impregnated bearing, various lock ware and other hardware supplies.
Our sinter metal operations consistently provide it's customers with aggressive pricing, superior design and engineering, excellent quality and unparalleled service and delivery.
Advantages:
Low-cost
Close Tolerances
Complex multi-level design
High strength
Custom metallurgical properties
Minima scrap
 |
 |
 |
| Shock Absorber Parts |
Structure Parts |
Gears (bevel, camshaft) |
 |
 |
 |
| Pulleys |
Oil Pump Rotor Parts |
Hardware Parts, Office Parts |
 |
 |
 |
| Sewing Machine Parts |
Transmission Parts |
Power Tool Parts |
 |
 |
|
| Brass Parts |
Stainless Parts |
|
| Typical Sintered Material |
<Table: I> |
Type |
Bronze |
Brass |
Fe |
Fe-Cu |
Fe-C |
Fe-Cu-C |
Fe-Cu-Ni-C |
Cu Infiltrate |
Comparative
Specifications
(std) |
MPIF
CT-1000 |
MPIF
CZP-2002 |
MPIF
F-0000 |
MPIF
FC-0200 |
MPIF
F-0008 |
MPIF FC-0205 |
MPIF
FC-0205 -80HT |
MPIF FD-0205 |
MPIF
FD-
0205 -105HT |
MPIF FD-0405 |
MPIF
FX-1008 |
DIN CODE |
SINT
A50 |
- |
SINT
D00 |
SINT
B10 |
SINT
C01 |
SINT
C11 |
SINT
C11 HT |
SINT
D39 |
SINT
D39HT |
SINT
D30 |
- |
JIS CODE |
SBK
1218 |
- |
SMF 1015 |
SBF 2118 |
SMF 3030 |
SMF 4040 |
SMF 4040HT |
SMF 5030 |
SMF
5030HT |
SMF
5040 |
- |
Application |
Machine parts |
- |
|
|
|
|
|
|
|
|
|
|
Oil impregnated
Bearings |
|
- |
- |
|
- |
- |
- |
- |
- |
- |
- |
Chemical
Composition
(%) |
Fe |
- |
- |
bal |
bal |
bal |
bal |
bal |
bal |
bal |
bal |
Bal |
C |
- |
- |
- |
- |
0.4~0.8 |
0.3~0.6 |
0.4~1.0 |
0.3~0.6 |
0.4~1.0 |
0.3~0.6 |
0.3~0.8 |
Cu |
bal |
77~88 |
- |
2.0 |
- |
1~3 |
1~3 |
1~2.5 |
1~2.5 |
1~2.5 |
8~14.9 |
Sn |
8~11 |
- |
- |
- |
- |
- |
- |
- |
- |
- |
- |
Ni |
- |
- |
- |
- |
- |
- |
- |
1~5 |
1~5 |
2~8 |
- |
Pb |
- |
1~2 |
- |
- |
- |
- |
- |
Mo0.5 |
Mo0.5 |
Mo0.5 |
- |
Zn |
- |
bal |
- |
- |
- |
- |
- |
- |
- |
- |
- |
Others |
< 1.0 |
< 1.0 |
< 1.0 |
< 1.0 |
< 1.0 |
< 1.0 |
< 1.0 |
< 1.0 |
< 1.0 |
< 1.0 |
< 4.0 |
Physical
Mechanical
Properties |
Density
(g/cm3) |
6.4~6.8 |
7.6~8.0 |
6.8 Min |
5.6~6.4 |
6.6 |
6.8 |
6.8 |
6.8 |
6.8 |
6.8 Min |
7.2 Min |
Oil Content
(VOL. %) |
18 Min |
- |
- |
18 Min |
- |
- |
- |
- |
- |
- |
- |
Ultimate Tensile Strength (kg/mm2) |
8 |
15 |
20 |
15 |
30 |
50 |
60 |
40 |
80 |
40 |
60 |
Elongation
(%) |
2 |
10 |
5 |
1.0 |
0.5 |
1.0 |
0.2 |
1.0 |
0.3 |
1.0 |
2.0 |
Radial Crushing Strength (kg/mm2) |
15 Min |
- |
- |
20 Min |
- |
- |
- |
- |
- |
- |
- |
Hardness |
RH30~70 |
RH75 |
RB20 |
RH30~70 |
RB40 |
RB40 |
MHV450 Min |
RB60 |
MHV450 Min |
RB70 |
RB80 |
Table: II (Stainless)>
Type
|
Chemical Composition (%) |
Physical Mechanical Properties |
Fe |
Cr |
Ni |
Cu |
Tin |
Si |
Mn |
Mo |
C |
S |
Other |
Density
(g/cm3) |
Ultimate Tensile Strength (kg/mm2) |
Elong-ation
(%) |
Hard-ness |
SUS303L |
bal |
18.2 |
12.5 |
2.0 |
1.0 |
0.8 |
0.13 |
- |
< 0.08 |
0.20 |
< 1.0 |
> 6.3 |
20 Min. |
Min.2.0 |
RB40 |
SUS316L |
bal |
17.0 |
13.5 |
2.0 |
1.0 |
0.75 |
0.12 |
2.2 |
< 0.08 |
0.01 |
< 1.0 |
> 6.3 |
25 Min. |
Min.5.0 |
RB38 |
SUS410L |
bal |
12.7 |
- |
- |
- |
0.8 |
0.18 |
- |
< 0.08 |
0.01 |
< 1.0 |
> 6.3 |
20 Min. |
Min.2.0 |
RB80 |
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